SI4100
Surface Defect Inspector for Power Cables and Large ODs

The Surface Inspector (SI 3100) is the only tool that can capture, analyze, and judge every square millimeter of your product-cable jacket, pipe, tube, bar stock or water soluble tape. It is the most thorough method of detecting surface flaws available.
With Taymer’s Surface Inspector, you can be sure the product going to your customers meets your high standards and is without surface defects.

Reduced Surface Defects

The Surface Inspector provides the operator with up-to-the-second digital image feedback of the current jacket, bar or water soluble tape quality on any production line. This continuous stream of real time information -especially the failure images- allows the operator to isolate causes of jacket imperfections and water soluble tape folds. This result allows you to identify the causes of surface defects and prevents customer complaints or rejects.

Quality Assurance

Using the Surface Inspector, you can capture images of your printed cable, save the images to disk and print them out to include in your quality reporting both internally and to your customers. The Surface Inspector’s display also makes it easy for engineering and production supervisors to examine the defect. Defect locations can also be recorded, this will allow for further analysis of the defects later on.
The Surface Inspector will catch any defects on the wires before they reach your customers or fail in the field.

Features

  • Detect pinholes, bulges, neckdowns, surface blemishes on wire / cable jacket, metal tube, bare wires, tape mis-wrapping
  • Supports line speeds up to 400 meters per minute
  • Two, three and four camera configurations available depending on coverage required and minimum defect requirement
  • Alert operator and production machinery if any defects are found
  • Record any defects for QA records and operator verification
  • Save length for each defect to allow operators to easily locate the defects after detection
  • Software analyzes full circumference and 100% of product length

Specifications

  • Maximum Line speed:
    400 meters per minute
  • Minimum detectable defect size:
    0.2mm; 1mm; 5mm (Proportional to line speed)
  • Cable Diameter Range:
    0.5mm – 2mm; 2mm – 50mm; 50mm – 100mm
  • Camera Configuration
    • 4 Camera – 100% coverage of large cable diameters (>50mm)
    • 3 Camera – 100% coverage of all cable diameters (<50mm)
    • 2 Camera – detects most defects (narrow cable diameter range)
  • Pixels per square mm
    • ~100 for large diameter cable jacket and tapes
    • ~500 for small diameter cable jackets and tapes
    • Up to 100,000 for metal pipe, bar and plate
  • Percent overlap between images:
    5%
  • Image processing:
    All images from all cameras are read, enhanced and analyzed, resulting in 100% product coverage at maximum line speed
  • Type of defects detected
    • Jacket defects
    • Pin Holes
    • Neck downs
    • Bulges
    • Water soluble tape coverage
    • Pipe, Tube and Bar scratches or other imperfections
  • Lighting:
    LED or Halogen
  • Location:
    Before Printer, on wires without print legends
  • Power Supply:
    110V or 220V depending on choice
  • Dimensions
    • 18″ x 18″ x 20″ – L x W x H (without stand)
    • 457 x 457 x 508mm – L x W x H
    • Custom stands can be built