SI3100-MED
医用导管在线视觉检测
The SI3100-MED is Taymer's surface inspection system for medical tubing, capturing, analyzing, and judging every square millimeter of the product's surface — the most thorough inline method available for catching flaws before they reach a customer or fail in the field. It's built on Taymer's SI3100 platform, adapted specifically for medical tubing, catheters, and balloon tubing applications.
Taymer has installed 1,938 inspection systems in 55 countries since 1961 and is ISO 9001:2015 certified.
还在寻找其他医疗解决方案吗？ 点击这里
减少表面缺陷
The medical tubing surface defect inspector provides the operator with a view of current surface images as well as the most recent surface defects with defect dimensions. This continuous stream of real-time information — especially failure data — allows the operator to isolate the causes of surface imperfections. Identifying when and how a defect occurs allows your technical staff to reduce occurrences of surface defects and prevent customer complaints and rejects.
质量保证
The Surface Inspector captures images of your tubing, saves them to disk, and lets you print them for internal or customer-facing quality reporting. Its display makes it easy for engineering and production supervisors to examine a defect without needing to see the physical defect itself. Defect locations are recorded together with the image, allowing operators to find and eliminate defects before they reach customers or fail in the field.
医用外观检测仪提前筛查管材缺陷，杜绝不良品外流及现场使用故障。
产品特性
- 可检测管材表面凝胶杂质、内部空隙、针孔、鼓包、缩颈、异物杂质、色斑及划痕等缺陷
- 支持最高400 米/分钟（ 1,300 英尺/分钟）的线路速度
- 3-camera configuration to provide 360° coverage of product surface and 100% of product length
- 配备可定制不锈钢防护箱体及工业安装支架
- 检测到缺陷时，自动提醒操作人员并联动生产设备发出预警
- 留存各类缺陷数据，用于质量管控存档与操作人员核验核对
- 可沿单轴或三轴精准测量并记录管材外径尺寸
- 保存每处缺陷的长度位置信息，方便操作人员检测后快速定位缺陷
- 与外部PLC集成，同步传输缺陷数据与产品检测信息
- 生成包含相关产品直径、缺陷和相关测量数据的检测报告
规格
- 最大线速度： 400 m/min | 1,300 ft/min. Exact max speed depends on application.
- 最小可检测缺陷尺寸： 0.025mm and up | 0.001″ and up
- Outer diameter range: 0.01mm–30mm | 0.0004″–1.18″. Other diameters available on request.
- 相机配置： 3 cameras, 100% coverage of tube circumference
- Pixels per square mm: 小直径管材约1,500根
- 图像重叠百分比： 5%
- 图像处理： All images from all cameras are read, enhanced, and analyzed, resulting in 100% product coverage at maximum line speed
- 灯光： LED
- 安装位置： Before printer, on tubes without print legends. Can optionally be installed after the printer.
- Type of defects detected:
- 凝胶
- 空洞
- 针孔
- 管径收窄
- 鼓包
- 划痕
- 污染物
- 变色或其他瑕疵
- 尺寸：
- Without stand: 229mm x 559mm x 483mm (L x W x H) | 9″ x 22″ x 19″
- With stand: 840mm x 635mm x 1625mm (L x W x H) | 33″ x 25″ x 64″
- 可定制专属支架
- 电源： 110伏或220伏，50/60赫兹
常見問題解答
What defects can the SI3100-MED detect on medical tubing?
The SI3100-MED detects gels, voids, pinholes, bulges, neckdowns, contaminants, blemishes, scratches, and discolorations across 100% of the tubing surface.
What line speeds and tubing sizes does the SI3100-MED support?
It supports line speeds up to 400 meters per minute (1,300 feet per minute) and outer diameters from 0.01mm to 30mm, with other diameters available on request.
Is the SI3100-MED an inline or offline inspection system?
The SI3100-MED is an inline system, typically installed before the printer on tubes without print legends, inspecting continuously during production rather than on finished samples.
Can the SI3100-MED be used on catheters and balloon tubing, not just standard tubing?
Yes — the SI3100-MED is built on Taymer's SI3100 surface inspection platform, adapted for medical tubing applications including catheters and balloon tubing.