BI1800
Band Inspection System

The Band Inspection System is the only tool available to automatically inspect band quality on coloring lines. The Band Inspection System is also capable of measuring diameter in 1 axis (Optional: 2 axes). These features will help you reduce costs in your production facilities through reduced rework and quality assurance
The Band Inspection System uses high-speed, digital imaging to capture real time images of the fiber band markings. The digital images are enhanced, magnified and displayed on a monitor, enabling the operator to properly set up, visually confirm the bands, measure diameter and preview errors. The system is closely integrated with the line so that if any missing bands or diameter defects are detected, the operator is notified and the location and image is logged.
The operator’s console can be located up to 200 feet or 60 meters from the Image Capture Station, allowing one operator to supervise multiple lines simultaneously.

Features

  • Captures line speeds as fast as 5000 ft/min or 1500 m/min
  • Band inspection system designed to integrate seamlessly with production line PLC
  • Images of defective bands are captured and provide complete Quality Assurance documentation
  • Diameter measurement accuracy in 1 or 2 axes
  • Small Footprint, LCD, Flat Panel Display
  • Modular design allows unit to easily retro-mounted to machines in the field
  • Operator Interface integration

Specifications

  • Maximum Speed:
    5000 feet per minute | 1500 meters per minute
  • Smallest Wire Diameter:
    100 microns | 0.0039”
  • Smallest Wire Diameter:
    +/- 2 micron
  • Wire Surface Color:
    Any colors or clear
  • Touch Screen Controls:
    • Save Image
    • Brightness and other settings
  • Capture Station Weight:
    10 lbs or 5 kg
  • Capture Station Dimensions:
    • 5″ x 5″ x 10″ (L x W x H)
    • 120 mm x 120 mm x 250 mm (L x W x H)
  • Mount:
    Directly on machine or optional stand
  • Input:
    Length Measuring Encoder
  • Output:
    Dry relay contact to signal errors
  • LCD Display:
    22"
  • Calibration:
    Easily programmable using standard keyboard
  • Power:
    • 110 VAC 50/60 Hz
    • 220 VAC 50/60 Hz